For stamping and drawing in incremental addition
Consulting & Application
Finding the Right Solution Before Investing
Personalized consulting, application-oriented trials, and comprehensive testing help ensure that lubrication technology and lubricants are optimally tailored to your manufacturing process—from the initial consultation to a proven solution.
Thanks to our many years of experience, we develop customized lubrication solutions that are precisely tailored to your processes and production goals. From the initial analysis through development to commissioning, we support you as a reliable partner and are always there to assist you.
This raises several questions:
- Which lubricant is suitable for which material and forming process?
- What is the required order quantity?
- Which lubrication systems should be used? (Contact lubrication or spray technology)
Tests that can be performed before the sale:
- Tribological Studies
- Lubricant Tests
- Spray Tests
Spraying tests at our facility or directly at the customer's site
Spray tests and real-world application trials conducted by Raziol Zibulla & Sohn GmbH are designed to precisely tailor the application of lubricant to the specific sheet metal, tool, and press cycle in order to minimize oil consumption and ensure uniform wetting.
- Quantity Optimization: The goal is “as much as necessary, as little as possible” to save oil and reduce costs.
- Precise Lubrication Pattern: The spray pattern is precisely tailored to the specific component and forming process.
- Process reliability: A consistent supply of lubricant reduces tool wear and production defects.
- Equipment Setup: Nozzles, cycle times, and pressure ratios are tested in advance under realistic conditions.
Tribological Study
Tribological studies are tests conducted to investigate friction, lubrication, and wear in sheet metal forming. The Iserlohn-based company analyzes the interaction between oils, tools, and sheet metal to make production processes safer and more efficient.
Why are these tests important?
- Measuring Friction: Determining the Coefficients of Friction Between the Tool and the Sheet Metal.
- Testing Lubricants: Optimizing the Use of Forming Lubricants.
- Reducing Wear: Protecting Tools from Premature Wear.
- Check Follow-Up Processes: Testing Lubricants for Weldability or Adhesion
Technology Used
- Tribometer (e.g., Tribometer 5100): Test stand for strip drawing tests to simulate forming processes.
- Laboratory oiling system: A system for the precise application of defined oil films to test plates.
Finding the best solution together, even on-site
Our field service team regularly visits your company and takes the time to address your specific application. Together, we analyze the current situation and develop solutions that are both technically sound and cost-effective.
- Assessment of the current production situation
- Consideration of the process, the material, the tool, and the medium
- Analysis of Existing Lubrication and Oil Application
- Determining the Requirements for Drive Technology and Lubricants
- Consulting on Possible Solutions and Optimization Strategies
Raziol at a Glance
Learn more about us
Whether you're looking for company information, references, expertise, or services: In this section, you'll find more detailed information about Raziol, our solutions, and the services we offer to meet your technical needs.
References
Insights into completed projects and real-world applications: Our references show how Raziol solutions are used in various production environments.
Service
From technical support to long-term assistance: Our service section brings together information on services, contacts, and support options related to your Raziol solution.
Company
Practical information about Raziol: Learn more about the latest news, trade show dates, career opportunities, business hours, and holidays.
Knowledge
Technical information on forming technology, tribology, and lubrication in metal forming: Gain insights into the fundamentals and current topics in the industry.
