Spray lubrication systems
Precise Lubricant Application for Varying Process Requirements
Smaller batch sizes, changing components, and different lubricants are increasingly requiring flexible manufacturing processes. At the same time, companies must reduce setup times, use resources efficiently, and ensure consistently high component quality.
Einstein® nozzle technology supports these requirements through automated, on-demand lubricant application. Different application rates and lubrication patterns can be flexibly achieved without time-consuming manual nozzle adjustments. This simplifies product changeovers, reduces potential sources of error, and supports cost-effective, reliable manufacturing processes.
Precise spray lubrication with automatic nozzle needle adjustment
Einstein® Spray Lubrication Nozzle
The Einstein® spray lubrication nozzle enables precise and reproducible lubricant application across a wide range of viscosities, application rates, and throughput speeds. Thanks to the integrated stepper motor, the needle stroke is automatically adjusted within milliseconds. The individual control of each nozzle also allows for the creation of partial spray patterns.
Areas of Application
- Circuit Board Lubrication: Forming and Cutting Processes, and Corrosion Protection
- Coil Lubrication: Forming Processes, Corrosion Protection, Slitting, Anti-Seize, and Cleaning
Key Features and Benefits
- Fully automatic, viscosity-independent nozzle calibration
- Optimal nozzle needle adjustment depending on the application volume and throughput speed
- Precise control of the nozzle needle for consistent spray patterns
- Individual control of individual nozzles for selective greasing patterns
- Rapid adjustment of the order quantity in milliseconds
- Suitable for low- to high-viscosity fluids
- Automatic monitoring per nozzle is possible
- Lower air and oil pressures are required
- High process reliability thanks to a self-closing nozzle in the event of a system failure
- Easy to maintain and suitable for retrofit applications
Technical Specifications for the Einstein Spray Lubrication Nozzle
| Technical Feature | Design |
|---|---|
| Dimensions (L × W × H) | 68 × 41.5 × 123 mm |
| Resolution per step | < 0.01 mm |
| Nozzle opening | Ø 0.7 mm |
| Protection Class | IP65 |
| Temperature Range | 5–80 °C |
Product Information & Advice
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