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Einstein Nozzle Technology

Precise spray lubrication for a variety of lubricants and application rates. Flexibly adaptable to changing production requirements thanks to automatic nozzle calibration.

Spray lubrication systems

Precise Lubricant Application for Varying Process Requirements

Smaller batch sizes, changing components, and different lubricants are increasingly requiring flexible manufacturing processes. At the same time, companies must reduce setup times, use resources efficiently, and ensure consistently high component quality.

Einstein® nozzle technology supports these requirements through automated, on-demand lubricant application. Different application rates and lubrication patterns can be flexibly achieved without time-consuming manual nozzle adjustments. This simplifies product changeovers, reduces potential sources of error, and supports cost-effective, reliable manufacturing processes.

Precise spray lubrication with automatic nozzle needle adjustment

Einstein® Spray Lubrication Nozzle

The Einstein® spray lubrication nozzle enables precise and reproducible lubricant application across a wide range of viscosities, application rates, and throughput speeds. Thanks to the integrated stepper motor, the needle stroke is automatically adjusted within milliseconds. The individual control of each nozzle also allows for the creation of partial spray patterns.

Areas of Application

  • Circuit Board Lubrication: Forming and Cutting Processes, and Corrosion Protection
  • Coil Lubrication: Forming Processes, Corrosion Protection, Slitting, Anti-Seize, and Cleaning

 

Key Features and Benefits

  • Fully automatic, viscosity-independent nozzle calibration
  • Optimal nozzle needle adjustment depending on the application volume and throughput speed
  • Precise control of the nozzle needle for consistent spray patterns
  • Individual control of individual nozzles for selective greasing patterns
  • Rapid adjustment of the order quantity in milliseconds
  • Suitable for low- to high-viscosity fluids
  • Automatic monitoring per nozzle is possible
  • Lower air and oil pressures are required
  • High process reliability thanks to a self-closing nozzle in the event of a system failure
  • Easy to maintain and suitable for retrofit applications

Technical Specifications for the Einstein Spray Lubrication Nozzle

Technical FeatureDesign
Dimensions (L × W × H)68 × 41.5 × 123 mm
Resolution per step< 0.01 mm
Nozzle openingØ 0.7 mm
Protection ClassIP65
Temperature Range5–80 °C

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Other Solutions

Discover our product portfolio

Discover additional product categories and solutions for a variety of needs in sheet metal processing and metal forming.

Spray lubrication systems

Spray lubrication systems

For the contactless application of lubricants to web material, circuit boards, or molded parts. Raziol spray lubrication systems ensure uniform, reliable lubrication—even under complex conditions.

Roller Lubrication Systems

Roller Lubrication Systems

Raziol roller lubrication systems enable oil-mist-free lubrication of strip material, blanks, and rounds in continuous or automated manufacturing processes. The lubricant is applied directly to the material surface via lubrication rollers.

Cleaning Technologies

Cleaning Technologies

For clean surfaces prior to the forming or oiling process. Raziol cleaning systems remove contaminants from sheet metal and strip material, helping to ensure stable processes, longer tool life, and high component quality.

Dosing systems

Dosing systems

For the controlled metering of metalworking fluids in lubrication systems. The metering units support on-demand fluid delivery and ensure consistent process conditions.

Tribological Test Systems &amp; Accessories

Tribological Test Systems & Accessories

For reproducible testing and measurements related to lubricant application, friction behavior, and lubricant film thickness. These systems support development, process design, and quality assurance in sheet metal forming.

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